Category Archives: Quality

Quality, Productivity, and Striking the Right Balance

What strikes first in your mind when I say ‘limited edition’? Probably expensive clothing, footwear, or an accessory from a high-end brand that you have been yearning for years. The pivotal questions arise here: What makes it a limited edition? Why is there a huge demand for it? How is it different from a product you bought from the local market?

If you have already made a comparison between the two, apparently you have the same answer as mine – “SUPERIOR QUALITY, LESS QUANTITY.” Wouldn’t there be a reshuffling of terms to make it the other way round, if we replace a ‘limited edition’ product with something that has ‘Made in China’ inscribed on it?

Here begins the game of ‘metrics.’ When it comes to determining the efficacy of a company and its output, ‘Quality metric’ and ‘Productivity metric’ are something to be taken into serious consideration. The two metrics, however, are in a constant race to surpass and win against each other. This leads to an imbalance that further results in negative upshots. Let’s take a more in-depth look at the metrics.

Measuring Productivity

Productivity reflects a company’s potential and effectiveness to achieve the desired set of goals within a specific period. Productivity undervalues output and lays its focus on inputs and resources used to produce them. The ratio of total outputs to a measure of data used in production is the measured productivity.

A simple Google search for ‘measuring productivity’ can lead to several methods deployed for measuring productivity. Multifactor Productivity (MFP) and Labour Productivity (LP) are the two most commonly employed. The former determines growth in value-added output, while the latter measures the growth of the value-added production per unit of labor used.

Consequences of focus entirely laid on productivity

 Let’s take a quick look at some instances –

  • The Green Revolution in the 1960s rapidly increased crop production to meet the growing demands. That brought the doom for organic farming.
  • China is turning into a global economic power, owing to production in enormous scales. Indian markets are overflooded with Chinese goods. The ‘imported’ electronic toy made in China that you just bought dismantled.
  • 9 to 5 jobs offer fixed working hours. You work for 8 hours, five days a week, and earn a steady salary by the end of the month. More and more people these days are ditching their 9 to 5 jobs.

Even though these instances seem paradoxical and very different from one another, the similarity lies in their productivity metric.

It has been observed that focus on productivity alone, often stimulate adverse responses. With emphasis solely laid on productivity and quality of an output compromised, the company usually gets pushed downhill.

That for sure, explains why the Green Revolution failed in spite of enormous support, Chinese goods find way only to the markets in developing and underdeveloped countries and 9 to 5 trend has been replaced by freelancers.

Measuring Quality

Quality is a pack of various attributes. It is mostly vague and cannot be measured directly. Measuring the quality of work or product largely depends upon its nature and customer satisfaction. Asserting that, quality can be grouped into different entities:

  • Data quality,
  • Product quality,
  • Service quality,
  • Process quality, and
  • Software Quality.

The first step involves identifying the entity to which the item belongs. Based on that, several other methods like Customer Satisfaction (CSAT), Net Promoter (NPS), and Customer Effort Score (CES) are employed.

Consequences of focus entirely laid on quality

Focusing on the quality of work or product often bears fruitful results. The demand and popularity of high-end brands or can be solely owed to the superior quality of their products.

However, importance only to one aspect can never add to the company’s growth. Imagine your leader being obsessed with quality products. S/he is most likely to provide you with flexible working hours and extendable deadline. In such a situation of little or no workload, an employee will undoubtedly be reluctant to display his/her potential, thus restricting productivity and growth. One has to be inclusive of the other.

Striking the Right Balance

Why is it necessary to strike the right balance? — There is a reason you’re still yearning for the ‘limited edition’ product, I had mentioned earlier. Quality comes with its own set of pitfalls. The higher the quality, the higher the cost! Hence, in a world full of people, where not everyone is a millionaire, it is essential for quality to merge with quantity.

  • Be a good boss/leader. The secret of attaining the desired output in any work depends on the one supervising or leading the team. You might be in a position that already seems evil to your employees. The term ‘boss’ has been attributed with negative connotations, while a ‘leader’ has been associated with positive. Whatever the position you are in,  try to guide the team. Respect them as human beings. Don’t just throw orders, show them. The efficiency of an organization is only reflected when it has a kind boss/ leader.
  • Loyalty is an essential factor in determining the quality of a team. A person holding a personal grudge against the boss or any of the teammates is undoubtedly not going to put maximum effort. Internal conflicts should be kept at bay for the smooth running of the team.
  • Pair up the assets with the potential. A team is an amalgam of heroes and mediocre. Every team undoubtedly has members who excel in maintaining both quality and productivity. Such assets should be paired up with the members having similar potential. A rotten apple spoils the barrel. The asset can be the rotten apple influencing the possibilities.
  • Let Productivity and Quality walk hand in hand. Identify the strengths and weaknesses of the team members. There will be members who excel in quality but not productivity and vice versa. This calls for guidance and support until they attain their fullest potential.

Quality and productivity might in a race not stand a chance to win against the other. But friction between them is sure to cause spark!

QUALITY AND CUSTOMER SERVICE


Quality measurements in manufacturing teams are actually somewhat easy to do – simply determine the number of parts that fail in a specific and measurable manner and review those failures against the successes or targets that have been set. 

Implementation of Self Directed Teams with appropriate Scanlon or Ruckerplans are great ways of having the teams doing the work, self police themselves in fact which makes it an even more cost effective solution and helps those companies that make the effort truly stand out from their competition! 

Customer service (template and administrative) teams too are not too difficult to measure – here a quality team would be ensuring that a representative provides appropriate information based on company direction and that they do not deviate from a set script that has been assigned to them. 

In technical teams however, measuring quality is not a simple thing to do. Standard KPIs are almost always based around Quantity (for example, number of calls handled, average speed of answer etc…) whereas quality based KPIs are focused more on customer satisfaction which by definition is often a subjective measurement and more often than not based on a customers’ “perception” of the service which is often colored by previous interactions. 

However regardless of the difficulty there is absolutely still a solid and worthy reason to measure this as it ensures that your staff are being polite and empathetic to the customer and their problems. Perhaps even more importantly though, technical teams should have the technical skills that they need to solve the problem at hand – quality measurements are the perfect place to ensure that those skills are present and that the team answering the question on the phone or via email is giving the customer the right answer the first time. 

Quality measurements tied to performance appraisals are a key tool in developing staff and by having unbiased analysis conducted through an external team (or even another geographically separate team doing the same job) it is possible to incentivise teams appropriately and also determine what training opportunities or gaps exist so that the overall service provided to customers is improved. Future posts will discuss measurement tools and KPIs that are appropriate to quality in significantly greater depth – stay tuned!

What do you do when your Company is constantly having Outages?

Its been a while for me, but there was a period of my life where I was working for a company that was in a constant state of outage.  They had a mix of services, and over the course of 2 years, I was flown across the country and around the world apologizing for the (lack) of services that my company provided.  While I love traveling and accumulating Air Miles, this was not my idea of a trip as you can imagine.

So what did I do right and wrong?  Well, I got very good at apologizing and groveling and it helped me write my policy on dealing with Irate Customers.  While not exactly ideal I definitely learned a lot from this experience and I definitely made a positive impact on my companies bottom line.  How?

Well, simply put, the Customers stayed! As you can well imagine, when a business and its service is being impacted by a 3rd party the natural inclination of anyone is to pull the service and move to another vendor.  When SLAs are constantly being missed and month on month, services are not improving this is even more likely.

Now – it’s easy to say that I “saved” the customers … but how?

Communication 

Its easier to say than to do – especially when you don’t have any news or even worse when you have bad news (you expected it to be fixed in 1 day and it’s going to take 1 week!).  As I mentioned earlier, I quickly became skilled at speaking to Customer’s face-to-face which happened with quite a few of our Tier1 customers.  I also became skilled at sending out mass emails, posts on message boards and forums and phone calls.  Setting a timeline for an update by any/all of these methods and then ensuring that I met that criteria were key.

Now communication is actually a two-way thing.  Speaking to the customers is great, but what if you don’t have anything to tell them?  Support and Helpdesk teams and Management are frequently on the “short end” of the stick without any updates from Engineering and Programming teams.  More often than not, these internal teams have no concept of the impact that the service interruption are causing to the customers.  It’s your job to persuade them that the customers MATTER and the reason you & they are in a job – working for your company is the money that your customers are paying!!  They will take their business away eventually if you don’t tell them what is going on.
OK, assuming that you’re talking to your customers and your other internal teams are talking to you … what’s next?  Well, you need to ensure that your company is actually doing something to fix the problem!!  The company that I mentioned with constant outages?  Well, they were all with different services … each time one thing was fixed another in a different product was impacted.

From my point of view, it was 2 years of hell, but no one single customer was impacted for that total amount of time.  How do you fix this though, because it is extremely draining on your staff regardless … well, Quality Control is useful.  Make sure that any new product launches are properly tested and tested and tested again before being released into a live environment.  Try to get your staff to break it if possible while it’s in the testing phase.  Make sure your documentation, release notes, and training material are complete and accurate.

Ensure that Senior Management gets involved at the appropriate intervals based on your Escalation Matrix so that they are aware of the impact to the Customers … DO NOT be afraid of escalating.  If you are ON CALL 24/7 so are they!  The money will be released when the phone rings at 2am!